Enclosure UV Printing Service
46 resultsEnclosure UV Printing Service
46 resultsUV Printing Service
File Preparation Guide
Everything you need to know to prepare your UV printing templates, understand layers and spot colors, and place your order—from beginner to pro.
📚 Please read these instructions all the way to the end of the page for the best understanding of our UV printing process.
Key Terms You’ll Need to Know
RDG_WHITE) or gloss/varnish ink (RDG_GLOSS).
• You only need to create layers for the ink types you’re using. No white ink? Skip the
RDG_WHITE layer. No gloss? Skip RDG_GLOSS.• If you embed images, make sure they are high resolution. Vectorized artwork always prints crisper.
• Want to keep things simple? Order a white enclosure—all colors show up perfectly without needing a white undercoat.
• Don’t expect powder coating and UV printing color tones to match 100% across batches. Expect up to ~80% match.
• Printing tolerances: ±0.50mm on Side A (face), ±1.00mm on other sides.
Choose Your Design Software
Your software must support spot colors and vector artwork. We recommend these two options:
• Adobe Illustrator (paid)—the industry standard for vector design
• Affinity Designer by Canva (affinity.studio—free)—a capable free alternative that fully supports spot colors
Set Up Your Artboard
When creating a new document, you need to set two things correctly:
• Color Mode: CMYK
• Artboard Size: Must exactly match the enclosure side you’re printing on (see table below)
| Enclosure | Side A | Side B | Side C | Side D | Side E | Lid |
|---|---|---|---|---|---|---|
| 125B | 62 × 117 | 57 × 33 | 33 × 111 | 57 × 33 | 33 × 111 | 62 × 117 |
| 1590A | 35 × 89 | 30 × 25 | 25 × 83 | 30 × 25 | 25 × 83 | 35 × 89 |
| 1590B | 56 × 108.50 | 52 × 24 | 24 × 103 | 52 × 24 | 24 × 103 | 56 × 108.50 |
| 1590BB | 90 × 115.50 | 84 × 29 | 29 × 110 | 84 × 29 | 29 × 110 | 90 × 115.50 |
| 1590BB2 | 90 × 115.50 | 84 × 32 | 32 × 110 | 84 × 32 | 32 × 110 | 90 × 115.50 |
| 1590XX | 117 × 141 | 112 × 32 | 32 × 135 | 112 × 32 | 32 × 135 | 117 × 141 |
| 1590DD | 117 × 185 | 110 × 29 | 29 × 179 | 110 × 29 | 29 × 179 | 117 × 185 |
| 1590D | 113 × 182 | 105 × 48 | 48 × 172 | 105 × 48 | 48 × 172 | 113 × 182 |
All dimensions in millimeters (mm).
In Illustrator: File → New → Set width/height in mm, Color Mode to CMYK, Raster Effects to High (300 ppi).
In Affinity: Click + → Set units to mm, enter width/height, Color Format to CMYK/8, DPI to 300.
Prepare Your CMYK Artwork
Create a layer named CMYK in your document. All your colored artwork goes in this layer, painted using only CMYK colors (never RGB).
Important: Remove overlapping backgrounds. If two colored objects overlap (like a blue circle on top of a red circle), you need to remove the hidden part of the bottom object. This prevents double-ink buildup and color bleed.
Select both overlapping objects → Open the Pathfinder panel → Click Merge. This removes the hidden background automatically.
Select both overlapping objects → Right-click → Geometry → Divide. This splits the shapes and removes the overlap.
Prepare White Ink Layer (RDG_WHITE)
CMYK colors don’t include white paint. So if you need white in your print, or if you’re printing on a dark surface and want your colors to show up correctly, you need to create a white undercoat layer using a special spot color.
Why does this matter? Without a white undercoat, your colors will mix with the enclosure’s surface color. A yellow guitar on a red box looks orange. A red guitar on a red box becomes invisible. The white layer acts as a “primer” that lets your colors appear as intended.
How to create the white layer:
1. Create a new spot color swatch named exactly RDG_WHITE (case-sensitive, all capitals).
2. Set the color type to Spot Color.
3. Create a layer named RDG_WHITE in your document.
4. Place all white-ink objects in this layer, painted with the RDG_WHITE swatch.
RDG_WHITE will appear grayish in your software—don’t worry! They will print as solid white.Open the Swatches panel → Click the menu icon → New Swatch → Name it RDG_WHITE, Color Type: Spot Color, set all CMYK values to 25%.
RDG_WHITE, Color Type: Spot Color, CMYK values: 25/25/25/25.Open the Swatches panel → Click the menu (hamburger) → Add Global Color → Name it RDG_WHITE, check the Spot checkbox, set CMYK to 25/25/25/25.
RDG_WHITE, check the Spot box, CMYK: 25/25/25/25.Optional Add-on: “Print White Layer Twice”—For customers who want an even more opaque white. We print the white data twice, giving a slightly thicker and brighter white. Most users won’t need this.
Gloss, Matte, or Varnish Layer (RDG_GLOSS)
Additional Paid Service
If you want a gloss, matte, or varnish finish over parts of your print, create a spot color named exactly RDG_GLOSS (case-sensitive), create a layer named RDG_GLOSS, and place copies of the objects you want coated, painted with the RDG_GLOSS swatch. You’ll choose the specific finish type (gloss varnish or gloss matte) when saving your UV template in the Tayda Box Tool dashboard.
Setting up RDG_GLOSS works the same way as RDG_WHITE. Create a new spot color swatch named exactly RDG_GLOSS, with Color Type set to Spot Color:
RDG_GLOSS, Color Type: Spot Color, CMYK values: 50/25/25/0.Convert All Text to Shapes (Vectorize)
Any text, fonts, or numbers in your artwork must be converted to shapes (also called “creating outlines” or “converting to curves”). This ensures your text prints crisply regardless of whether the printer has your fonts installed.
Select all text → Type menu → Create Outlines (or Shift+Ctrl+O).
Select all text → Right-click → Convert to Curves (or Ctrl+Return).
Understand Print Modes
The “print mode” determines the order the printer lays down each ink layer. Getting this right is essential for your colors to appear correctly.
Default Mode: White → CMYK → Gloss
The printer puts down white ink first (if your file has an RDG_WHITE layer), then your CMYK colors on top, then gloss/varnish last (if your file has an RDG_GLOSS layer and you purchased the service). This is the most common mode and works for most designs.
Alternate Mode: CMYK → White → Gloss Coming Soon — Not Available Yet
The printer puts CMYK colors down first, then white on top. Useful for special effects. Specify this mode when creating your printing job in the Tayda Box Tool.
Advanced Mode: White → CMYK → White → Gloss Coming Soon — Not Available Yet
Additional Paid Service
White is printed both before and after CMYK. For this mode, name your first white layer RDG_WHITE (printed before CMYK) and your second white layer RDG_WHITE_2 (printed after CMYK). Most users won’t need this.
✅ Final Checklist Before Submitting
CMYK, RDG_WHITE, and/or RDG_GLOSS (only for the ink types I need).RDG_WHITE and RDG_GLOSS (all capitals, case-sensitive).❌ Common Mistakes to Avoid
Rdg_White or rdg_white will NOT work. It must be exactly RDG_WHITE and RDG_GLOSS.